Isolation Manifolds by John Liddiard (http://www.jlunderwater.co.uk/index.htm)

Isolation Manifolds

Do you dive with twin cylinders and an isolation manifold? How fast can you isolate and shut a cylinder down? Would you bet your life on that?

With independent cylinders, a diver needs to swap regulators to balance the gas used between the cylinders. The objective is that at any point in the dive either cylinder should have enough gas to get back to the surface should the regulator on the other cylinder fail.

On a dive planned by rule of thirds, this amounts to never letting one cylinder get more than 1/3 ahead of the other cylinder. In practice, most divers seem to keep a little extra margin, maybe aiming to not let one cylinder get more than 50 bar ahead of the other cylinder.

With manifolded cylinders, a diver breaths off just one regulator for the entire dive, save for maybe a few breaths of the back-up regulator to check it is working near the start of the dive. There is no need to swap regulators as the two cylinders are interconnected.

Even with an isolation manifold, following a regulator failure with gas escaping, both cylinders will loose gas until the isolator is closed; then the cylinder with the failed regulator will continue to loose gas until the cylinder tap is closed. Once everything is stable, the isolator tap can be re-opened to enable the working regulator to draw gas from both cylinders.

The worst case for an independent twin set should be that at any point in a dive the remaining cylinder will have just enough gas for the diver to get back to the surface. So the target for a manifolded set should be, at any point in the dive, to be able to isolate and shut down before half the remaining gas is lost.

If the isolate and shutdown can be made faster, the diver with a manifolded set has a better safety margin. And if the isolate and shutdown is slower, there may not be enough gas to return to the surface. So a diver with an isolation manifold needs to practice isolate and shutdown drills to make sure that in a real situation they gain rather than loose.

Just how fast does an isolate and shutdown need to be?

I set out to take some measurements. Or rather, I co-opted Steve Chaplin to help me take some measurements. I couldn't do it without help because I have always used independent cylinders. It's a personal thing, I like the modularity of being able to brake gear down and reconfigure it easily. Also I am not very flexible; I am not sufficiently proficient at an isolate and shutdown drill to, as I mentioned, bet my life on it.

On the other hand, Steve has a set of 12 litre cylinders with an isolation manifold. He is also quite flexible and proficient at gas shutdowns. Nicely on the opposite side of the manifold fence to me.

Our experiments began fairly simply in the car park outside our club’s compressor room.

As I mentioned, Steve’s rig is fairly typical. 12.2 litre 232 bar Faber cylinders, Scubapro cylinder valves and isolation manifold equipped with Sherwood rubber knobs for easy shutdowns, and DIN fitting Scubapro mark 20 demand valves. One with a long hose, and one with a pressure gauge. The only modification we made was to add a second pressure gauge so we could measure each cylinder pressure independently.

Steve rigged his twin set with regulators. We doctored it to simulate a range of gas loosing failures, and measured how much gas was lost from each cylinder over 15 and 30 second periods.

Failure scenarios:

• Uncontrolled free flow (by holding the purge on a second stage);
• Low pressure hose failure, on both the long hose and the short hose (by disconnecting a second stage from the hose);
• High pressure hose failure (by disconnecting the pressure gauge);
• High pressure O ring failure (by cutting 25% out of an O ring).

From these experiments we discovered that the worst case scenario was a burst low pressure hose, and that it didn’t matter whether it was a long or short hose. A burst low pressure hose could actually blow a cylinder down faster than just opening the cylinder valve to the air with no regulator attached!

Rounding to the nearest decimal of a litre, the loss rate varied from 32.5 litres per second for cylinders two thirds full to 20.3 litres per second for cylinders at 60 bar. In the middle at 100 bar the loss averaged 24.4 litres per second.

Our other initial finding was that the manifold did not restrict flow between cylinders at all. Even when the isolation valve was only cracked half a turn open, both cylinders lost gas equally until the isolator was closed. Only just cracking the isolator may knock a few seconds off your shutdown time, but it will not significantly restrict the loss of gas across the manifold.

Knowing that the loss rate varied with cylinder pressure, would it vary with depth? We conducted a further experiment to check this, carrying a spare cylinder and regulator on a dive and letting it blow at 30 metres. The rate of gas loss did not change with depth.

Analysis

Armed with a selection of data, I then put it all together into a spreadsheet to calculate target shutdown times for various cylinder sizes and pressures.

The results are displayed as bar charts for cylinder sizes from 7 litres to 15 litres, with TI being the time taken to close the isolation valve and each column showing T2, the additional time allowable for shutting down the relevant cylinder valve.

The first chart is for cylinders at 140 bar at the time of the failure. The “1/3 in” point on rule of thirds, where half the remaining gas is needed to get out safely.

The second chart is for cylinders at 100 bar, selected as typical of the point where an open water dive would be planned to begin ascending if decompression stops were to be made on the main gas, without stage cylinders or separate deco gas. The actual pressure would depend on the specific dive plan, but 100 bar is fairly typical.

So for a diver with twin 12.2 litre cylinders, if the time to isolate (T1) was 15 seconds, the diver would have an additional 35 seconds to close the relevant cylinder valve (T2) before crossing the point at which they would have been better off without the manifold. Or in the worse case, an additional 35 seconds before they condemn themselves to missing stops or drowning.

That doesn’t sound too arduous, after all, you practice gas shutdowns regularly and have no difficult achieving these times. But let’s put the exercise into better context. Incidents don’t happen like practice exercises. They hit you by surprise at the most awkward time.

You are at 35 metres, slightly fuzzed even with nitrox. You are engrossed in whatever you are doing - laying a line, measuring a porthole, teasing a lobster out of its home, taking a photograph, swimming through a wreck, sending up a delayed SMB. Suddenly there are bubbles all over the place.

No matter how experienced, your first reaction will be surprise and shock. It will take a few seconds to gather your wits enough to realise that you need to drop whatever you are doing and shutdown the isolation valve. You then need to fumble around and actually close the isolator. All the time bubbles are gurgling round all over the place. You hit the silt and visibility drops to zero.

Even so, all that practice pays off and you close the isolator in just 5 seconds longer than your usual practice time.

So the isolator is now closed, but bubbles are still streaming out from somewhere. You need to decide which cylinder tap is controlling the offending burst hose and close it down. In the process you may need to swap regulators.

And all the while the stress is building.

Despite all these distractions you get the cylinder tap closed. It is just about in time. Congratulations, you will live through the incident.

But as I have mentioned several times, are you prepared to bet your life on the isolate and shutdown times you achieve during practice sessions? Suppose it takes a little longer? Suppose in all the confusion you can’t work out which cylinder valve to close and have to work by trial and error? Suppose an LP hose failure happens when you have less gas to start with?

I don’t claim that our experiments or analysis are sufficiently complete to be definitive. The numbers may come out slightly different for other makes of manifold or demand valve. Maybe you should allow some additional margin for this, or maybe you should take some measurements of your own, at least enough to confirm that you can trust our results.

Personally I would be aiming for an additional 10 second margin on closing the isolation valve and an additional 15 second margin on closing the cylinder valve. To me that is a reasonable allowance for the confusion of a real situation. The sort of margin I would be confident to bet my life on.

If you have a twin 7 litre set with an isolation manifold, maybe you should re-think your dive strategy to keep the manifold closed. Treat the set as independent singles, swap regulators during the dive, and save the isolator for opening after the cylinder valve for an offending regulator has been shut down.

If you have a twin 10 litre set, you need to be very proficient to make the manifold an advantage rather than a disadvantage. Maybe you should be keeping it closed as I have suggested for twin 7s.

If you have a twin 12 litre set, you may feel happy enough with your shutdown times. I wouldn’t; but you may be more flexible and more practised than I am. It is worth noting that although the various training agencies differ in their practice exercises and targets for isolate and shutdown drills, they all come inside the critical time shown for twin 12s on the charts.

With a twin 15 litre set or larger, the margins don’t look so tight. But don’t get complacent.

One way to speed up shutdown times is with a remote control knob on the isolator valve, so that the manifold can be isolated without having to reach over your head. For a diver who, like me, is not very flexible, this certainly makes the first step of isolating cylinders easier. But you still have to reach back to close down the offending cylinder tap.

You could also try mounting cylinders upside-down, like the police and military divers do. A few minor problems like protecting valves while putting the rig on and routing hoses need to be sorted out, but there are many tried and tested solutions. Some divers claim they can reach the taps more easily this way. Others actually find it more difficult.

Whatever configuration you adopt, practice in controlled conditions before using it in anger. To benefit from a manifold, you need to be able to complete an isolate and shutdown drill fast enough to save sufficient gas to make it back to the surface. Overall, it is your decision what margins you are happy to bet your life on.

What the training agencies say:

• BSAC: Jack Ingle: “There is no hard performance requirement in the BSAC extended range course. Personally I aim to be able to isolate and shutdown in 10 seconds.”
• DSAT: Mark Caney: “The equipment requirement is for a minimum of twin 12 litre cylinders. The performance requirement is for a combined exercise where the diver fully closes and re-opens the isolator valve and both cylinder valves within 45 seconds, switching regulators as necessary.”
• IANTD: Kevin Gurr: “My target is 15-20 seconds for a complete shutdown drill. That is close the centre, close number one, switch to number two, open number one, switch back to number one, close number two, open number two, open centre, check number one and two.”
• TDI: Dave Crockford: “A training skills circuit of closing and re-opening all 3 valves, switching and checking regulators as needed, should be completed within 2 minutes. Simple division gives 20 seconds to close each valve, though I would expect divers to be faster than this.”

Suicide clips

Clip 1 is called a carabiner, great for mountaineering; number two is a boat clip, great for sailing; the third is a butterfly clip which every entomologist should carry. Neither three are good for diving, in fact they are known as suicide clips because they can easily secure you to a line unintentionally; all the line needs to do is press against the jaw and it will open. This does happen; if you have any on your gear, replace them.

The next three are much better. They can only be opened by positive pressure  away from the jaws of the clip; these are very unlikely to snag you on a line. Clip number 4 is tempting to make an all metal connection; clip 5 requires a large rotary movement to operate; clip number 6 is the clip of choice and is available in a variety of sizes. In cold water diving, the larger sizes are desirable as they must be operated with 7mm gloves.

NITROGEN NARCOSIS

NITROGEN NARCOSIS
What is it?
Named by Jacques Cousteau “l’ivresse des grandes profondeurs,” or “the rapture of the deep,” nitrogen narcosis is an ever-present factor for scuba divers.
Why so? Divers breathe compressed gas. Usually it’s air, but technical and commercial divers breathe special mixtures of other gases. And for 165 years, beginning with the work of a French scientist named T. Junod in 1835, scientists have recorded altered behavior in individuals breathing compressed gases.
Junod, for example, noted that when his divers were breathing compressed air, “the functions of the brain are activated, imagination is lively, thoughts have a peculiar charm and, in some persons, symptoms of intoxication are present.”
Similar signs and symptoms have been noted by other scientists throughout the years, including Paul Bert, a scientist better known for his keystone work in decompression illness and oxygen toxicity. When tunnel workers and divers breathed compressed air, strange – and sometimes dangerous—warning signs occurred, with euphoria, intoxication, stupor, arrested activity and unconsciousness.
Later, in 1933, the British Royal Navy conducted an investigation and discovered that 17 of 58 dives between 200 and 350 feet/61.7 and 107.9 meters resulted in a ‘semi-loss of consciousness.” The Royal Navy scientists recognized this as a serious condition because, for example, the diver continued to give hand signals at depth but later could not recall any of the events that had taken place underwater.
The first quantitative evidence of narcotic effect of compressed air at depths came in 1937 when two United States Navy scientists, C.W. Shilling and W.W. Willgrube, tested the effects of compressed air between 90 and 300 feet/27.8 and 92.5 meters on 46 men who performed addition, subtraction, multiplication and division exercises. Shilling and Willgrube recorded the time it took each man to perform these tasks and the number of errors each made at increasing depths.
They found that experienced workers were less affected, and that the most severe signs and symptoms appeared immediately when the subjects arrived at the target pressure. They discovered that the narcosis intensified with rapid compression.
In the 1950s, a growing number of quantitative experiments began using different tests to determine subjects’ intoxication levels. With studies still ongoing in nitrogen narcosis, scientists have measured slower arithmetic and motor skills in affected divers, a decrease in attentiveness and slower responses; and they have documented physical effects such as body sway, manual dexterity and disturbances in vision in “narked” divers.
Throughout the years, navigating the complexities of each successive set of experiments, the big picture comes into focus: Breathing compressed air or gas at depths can be intoxicating.
Background
Nitrogen narcosis is part of a larger syndrome called inert gas narcosis. Tracing the symptoms of narcosis specifically to nitrogen, the most common inert gas in air (79 percent), came around 1935 – a century after narcosis was first identified by Junod.
He observed that as the pressure of inhaled nitrogen in compressed air increased, warning signs of intoxication progressed, moving from an initial feeling of euphoria to drunkenness and finally to unconsciousness.
It was U.S. Navy physicians A.R. Behnke, E.P. Motley and R.M. Thomson who first attributed the narcosis to the raised partial pressure of nitrogen in compressed air. They demonstrated that when their subjects breathed compressed air deeper than 66 feet/20 meters, it caused “euphoria, retardation of the higher mental processes and impaired neuromuscular coordination.”
At 100 feet/30 meters, the signs and symptoms became more apparent. Divers experienced “a feeling of stimulation, excitement and euphoria, occasionally accompanied by laughter and loquacity,” signs and symptoms similar to those effected from alcohol, oxygen deprivation (hypoxia) and the early stages of anesthesia.
The subjects also experienced a slowing in their thought processes, and their responses to visual, auditory, olfactory and tactile stimulation were delayed. Concentration was difficult, memory became faulty, and the subjects experienced a tendency to fixate on ideas. Their powers of association became limited. They made errors in recording data, and mathematical exercises became more difficult. Fine movements were more difficult, but in general intellectual functions were more impaired than their physical dexterity.
In other words, moving around wasn’t a big issue for them, but keeping their thoughts focused became a lot harder.
Sound familiar?
If any of this rings a bell, you’ve experienced nitrogen narcosis, too.
When Does It Strike?
Researchers believe the potential for narcosis exists as soon as a diver begins to descend, but generally most divers have felt the effects beginning somewhere around 100 feet/30 meters. Narcosis has hit other divers sooner, however, as shown with Behnke and associates’ experiments, demonstrating that individuals have varying levels of susceptibility. A recent test in a Navy recompression chamber, for example, showed a definite alteration in thinking skills when divers reached 33 feet/10 meters.
Nitrogen narcosis has been called “the martini effect,” or “Martini’s Law, “ because of it’s alcohol-like effect, a feeling often compared to drinking a martini on an empty stomach: being slightly giddy, woozy, a little off-balance. One rule of thumb states that divers should consider the narcotic effect of one martini foe every 50 feet/15.4 meters of seawater.
Deaths attributed to nitrogen narcosis occur mostly among sport divers who exceed recreational limits. Scientists believe narcosis results from a slowing of nerve impulses precipitated by the effect of inert gas under high pressure. How does this happen? The narcotic potency of inert gases is related to their affinity to lipids, or fat. When nitrogen seeps into the fatty substances around the brain, it slows the communication between cells, and therefore, slows down your thinking and reaction times.
Narcosis is not unique to nitrogen; however, it can occur with many of the so-called “noble” or inert gases, with the exception of helium. Add to this the fact that other inert gases each have their own brand of narcotic effects at depth, and you have a complicated picture for technical and commercial divers. One of these rare gases, argon, for example, has about twice the narcotic potency of nitrogen, but helium has very weak narcotic properties and is less soluble than nitrogen in body tissues.
This is why we find helium used in deep and saturation diving, as demonstrated by diving physiologist R.W. Hamilton in groundbreaking experiments he conducted in 1966. Mixed with oxygen and called heliox, this mixture is less likely to impair deep divers, although they still have to undergo decompression in order to prevent decompression sickness (DCS). Helium has it’s drawbacks, however: it has a high thermal conductivity, which requires the use of heated diving suits and breathing gas; it is quite expensive and difficult to store, and it distorts the voice.
What Can You Do?
As to the cause of narcosis, there is one prevalent theory that states nitrogen partial pressure is responsible. One fact that emerges from all this research is that there is a wide range of susceptibility among individuals.  And individual sensitivity can vary from day to day.
The fact is that if you dive, you take the chance of getting narked. The good news is that if you do experience narcosis, the shallower you get the less you will feel the effects. And it doesn’t take long at all for the effects to wear off once you get topside.
Before you dive, however, stop and take stock of these suggestions:
· Know your limits
Exercise your discipline. Diving is a multitasked activity: You have to pay close attention to your thoughts, feelings, attentiveness – in addition to your buddy, depth and air consumption. If you notice a sudden lightheadedness or experience confusion, try to step back mentally and take stock of what’s happening to you and around you. Then slowly ascend to a shallower depth.
· Watch your carbon dioxide levels
Increased levels of CO2 can increase your potential for nitrogen narcosis. The working or swimming diver wearing a breathing device is more susceptible to narcosis than a diver in a chamber. And the effect is synergistic: that means the effect CO2 wields can have a greater wallop.
· Avoid alcohol
When you’re planning your dive excursion, keep in mind that alcohol augments the signs and symptoms of nitrogen narcosis. Why? “Because of the similar (and additive) effects to excess nitrogen, alcohol should be avoided before any dive. A reasonable recommendation is total abstinence at least 24 hours before diving; by that time effects of alcohol should be gone, “ advises dive physician, Dr. Lawrence Martin.
· Be rested when you dive
Refrain from hard work and it’s resultant fatigue before and immediately after your dives. Work and fatigue can cause higher levels of CO2 in the body, which results in metabolic effects on the neurotransmitters in your brain.
· Be calm before you dive
Go well prepared so you can look forward to your trip. Anxiety increases you r susceptibility to narcosis. “The exact mechanism isn’t known,” adds Dr. Peter Bennett, DAN Chie Executive Officer, “but it has an effect on the brain’s neurotransmitters, in the same place anxiety operates.”
· Descend slowly on deep dives
Experiments have shown that rapid compression affects divers more severely than slow compression.
· Stay Warm
Cold makes narcosis worse. As with anxiety, the precise mechanism is unknown, but cold can have analgesic and anesthetic effects. These reactions in turn can be synergistic, packing a greater than expected punch.
If you feel the effects of narcosis and recognize it, head for the surface and fresh air. Remember to breathe, ascend slowly, make your safety stop, then get out into the open. You’ll be back to normal in no time. And if you have questions about nitrogen narcosis, call DAN Medical Information Line.

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References
The Physiology and Medicine Of Diving. 4th Edition, by Peter Bennett, PhD, D.Sc. and David Elliott, D.Sc.; Chapter 7: Inert Gas Narcosis, 1995.
Bove and Davis’ Diving Medicine, 3rd Edition; by Alfred Bove: Chapter 9: Inert gas Narcosis and High Pressure Nervous Syndrome; 1997.
Scuba Diving Explained, Questions and Answers on Medical Aspects of Scuba Diving: Lawrence Martin, MD; 1997.
Diving Medicine Online: by Ernest S Campbell, MD, FACS: www.scuba-doc.com
‘Nitrogen Narcosis’, by John Francis, Field Editor, Rodale’s Scuba Diving Magazine, www.scubadiving.com/training/instruction/narced.shtml

www.uboat.net

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Some diving pictures of U-20 (WWII Type IIB) by me
http://www.uboat.net/gallery/DivingI/

My contribution to www.underwaterdivingequipment.com

http://www.underwaterdivingequipment.com/apeks-xtx200s-atx50-atx40ds4s-tx100-tx40.html

Useful readings

http://www.frogkick.dk/library/deco/deep%20stops.pdf
http://www.frogkick.dk/library/deco/understanding%20m-values.pdf
http://www.frogkick.dk/library/deco/rdpw.pdf
http://www.frogkick.dk/library/deco/Erik%20Baker/ndl.pdf
http://www.frogkick.dk/library/deco/Erik%20Baker/mvalues.pdf
http://www.frogkick.dk/library/deco/Erik%20Baker/cns.pdf
http://www.frogkick.dk/library/deco/Bruce%20Wienke/rgbmupdate.pdf
http://www.frogkick.dk/library/deco/Bruce%20Wienke/sdeco.pdf
http://www.frogkick.dk/library/deco/Bruce%20Wienke/stopp.pdf

Service Manuals

You can find regulator service manuals and so from the link to Frogkick.dk website, below
http://www.frogkick.dk/manuals/

WARNING!
Do not attempt to service regulators without proper training. An incorrectly serviced regulator can kill.