17 Eylül 2012 Pazartesi

SCUBA REGULATOR INFORMATION by Paul Larrett 03 April 2001




Few pieces of dive gear are as hotly debated by divers as the choice of regulator.
Strangely enough, although frequently debated, few divers (or shop assistants for that
matter) can actually explain in detailed, logical & technical terms the reason they bought
what they use or what they recommend.
For many people new to diving, the choice of regulator is influenced by any number of
factors such as:
  • Shop recommendations
  • Instructor recommendations
  • Club recommendations

“That’s what I used when I learned to dive”
While most sources can be well meaning, the advice given is not always good and there
may be ulterior motives, which you should be aware of. Dive shop assistants or owners
are often the worst people to get advice from as their recommendations are often
influenced by the margins that can be made on a particular product. Shop/Club
equipment is often at the lower end of the market in terms of performance and durability
due to cost constraints within the club. People will typically recommend what they use
without necessarily even knowing the type of valve they are using (e.g. balanced vs
unbalanced; piston vs diaphragm; upstream vs downstream). These three characteristics
have an important bearing on the performance, reliability and failure mode of the valve.

Some considerations when buying a regulator:

A) The regulator is the single most important piece of equipment you will buy, as it is
primary life support
B) They cost a fair bit of money, the wrong choice will be costly (it is because of this that
people are so adamant that what they bought is right, they don't want to admit that they
were wrong and don't want to splash out on a new one). The most expensive are not
always the best (in fact, the most expensive certainly isn’t the best).
C) An educated choice will mean that it will not need replacing for a long, long time.
Buy one that will "grow" with you and will still be useful if you ever get into more
adventurous/technical diving. It should be suitable for both single tank diving and, if you
ever wish to progress to it, twin set diving. Not all regulators are suitable for twin- sets as
the ports are not arranged suitably.
E) Avoid regulators with special fittings or non-standard parts. In the event of a problem,
non-standard hoses or parts can be difficult to get hold of – especially if diving abroad.
Some have unusual sized ports that make swapping things over difficult (e.g. a ½ inch LP
port rather than the standard 3/8ths inch), others have the ports arranged so closely that it
is very hard to get a spanner in to screw/unscrew them.
F) You should have logical reasons for what you buy – the regulator should meet certain
criteria - in short, you are looking at the following characteristics:
1) Reliability & "pedigree" from a proven track record
2) Performance (work of breathing & volume of as delivered at varying depths and
tank pressures)
3) Performance over time (some regulators perform well when brand new or just
after servicing, but quickly lose "tune")
4) Ease of hose routing (both for a single tank and for twin set)
5) Simplicity of design & failure modes (does it fail shut or open)
6) Servicing cost & ease of "in field" repairs or adjustments (e.g. being able to
unscrew the cover of the 2nd stage without tools to remove any debris)
7) Build quality
8) Price

Some Practical shopping Tips:

1) Know exactly what you want BEFORE you go into the shop.
2) Take little notice of the shop assistant’s advice (this may sound shocking at first
as we normally expect advice from shop assistants when buying things, after all,
isn’t that what they are paid for?) But consider that they may not have a broad
base of experience. They may not have much experience or knowledge of
regulators outside those they stock, they may not be a regulator technician, they
may not have read around the subject, and they make have little real diving
experience. What sort of diving have they done? Is their advice based on pooled
knowledge, or is it just based on their individual experiences?
3) You may be encouraged to buy the very latest model, but has this stood the test of
time?
4) Some models/brands have a higher profit margin and these may be “pushed” on
you.
5) You may be told that you should not mix different brands of 1st stage & 2nd stage.
There are some brands which should not be mixed (e.g. Poseidon), but others
actually work exceptionally well together (e.g. Apeks & Scubapro). If you wish
to understand why this is the case see the more technical section later.
6) Prices can vary from one shop to the next significantly.
7) Buy a 1st stage that has the DIN connection and buy the A-clamp adaptor
(between £20 and £35) for the DIN regulator if you regularly rent tanks (see
section on DIN vs A-clamp later). Remember that a DIN can be converted to be
used on a non-DIN tank in a few seconds by using the adapter, whereas, an AClamp
regulator needs to be taken apart by a technician and needs new parts to be
used with DIN.

CHOICE OF 1ST STAGE

Many 1st stages can be discounted simply because they do not allow for clean hose
routing – whether you are going to using it on a single tank or a twin set. The 1st stage
may not have enough ports for use with a dry suit, or they be arranged in such a way that
hoses come out at all sorts of angles (usually radially). You need a minimum of 4 low
pressure (LP) and 1 high pressure (HP) port.
You want one that allows the hoses to be neatly arranged so that large loops of hose are
not in your face or tempting entanglement. A large loop of hose can easily get hooked on
a piece of wreckage and either damage the hose or pull the regulator from your mouth.
Large loops of hose also create more drag in the water and can lead to jaw fatigue if
swimming against the current or when scootering. Ideally, all hoses should point down
thus minimising the risk of loops that will cause entanglements.
Various manufacturers have introduced ultra-light first stages that should be avoided.
These are made from aluminium and are prone to breaking and internal corrosion over
time.
The design of the 1st stage should be simple yet reliable. Experience has repeated shown
that over-complicated deigns fail more frequently and go out of tune more readily. You
are looking for quality of materials, workmanship & design.
Which 1st stage should I go for then?
There are few 1st stages that meet all the above requirements and the shortlist boils down
to just two:

The Apeks DS4 (with DIN fitting)

This is a “balanced” diaphragm 1st stage with four 3/8th inch LP ports and 1 HP port (see
Background section below for differences between diaphragm & piston 1st stages).
The “DS” stands for “Dry Sealed” as the 1st stage is completely environmentally sealed.
There is no turret and so the LP ports do not swivel. This still allows proper hose routing
and has one important advantage – it removes a failure point (the O-ring that is in the joint 
between the swivel section and the rest of the first stage). If the turret fails on any
regulator the result is a catastrophic loss of gas.
The Apeks 1st stages are some of the very highest performing on the market.
Apeks also make the DST first stage. The “DST” stands for “Dry Sealed Turret”. This is
the one that normally comes with a TX50 or TX40 second stage. They both have the
same performance and internals except that the DS4 has no turret and so is safer &
cheaper too. The DST also has a single stupid ½ inch LP port that causes compatibility
problems with hoses (the others are the standard 3/8th inch).
Note that the DS4 is NOT the one that normally comes with an Apeks TX50 or TX40.
You have to ask for it specially. The Apeks DS4 currently can be bought for between
£90 and £100. This is cheaper than the DST, which sells for around £110.
Stay clear of the Apeks DS1 as it only has one LP port and 1 HP port and so is only good
as an argon suit inflator regulator. The new Apeks first stage that comes with the TX100
may be all right but it has yet to pass the test of time.

The Scubapro Mark 20 (with DIN fitting)

Unlike the Apeks, the Scubapro is a piston 1st stage (see Background section for more
detail). The Mark 20 has 5 LP ports and 2 HP ports. The big advantage that the Mk20
has here is that there is a port at the end of the regulator thus facilitating a wide variety of
hose routings. The Mark 20 is also very high performing and the design is very robust.
They do have a swivel turret and so they do have an extra failure point than the DS4.
That said, their record is good and they are the preferred choice for stage and
decompression bottles. This is because a piston design can better withstand any water
accidentally getting into the HP chamber than a diaphragm design. Water may get into
the HP side either if you left the cylinder for a long time under water and the regulator
got depressurised (e.g. left in a cave for a “set-up stage dive”), or if you had to unscrew
and swap the 1st stages over underwater.
Avoid the Ultra-Light Version (Scubapro Mk20 UL) as this is made of aluminium and is
more brittle than the normal brass ones and some have been known to corrode internally.
I, and many other people in my diving groups, have opted for the Apeks DS4 for
cylinders that are back-mounted (benefit of no turret & sealed) but retain the Scubapro
Mark 20’s for cylinders that are side-mounted (simple robust piston design).


Which 2nd stages should I go for then?

Whether you are single tank diving or twin set diving, you will need two 2nd stages, one
as a primary (the one you breathe) and one as a backup (the one you don’t normally
breathe).
The requirements of the backup and primary are quite different and so the characteristics
you want are also different.
The Primary second stage
For the primary you want a reliable but high performance regulator. The Work of
Breathing (WOB) should be low (inhalation & exhalation effort) so as to prevent
respiratory stress and prevent CO2 retention. It should ideally be adjustable such that the
cracking pressure can be adjusted to be harder or easier to suit conditions. For example,
in a head down position whilst static in a flow, there is a tendency for the 2nd stage to leak
a small stream of bubbles. In this situation you might increase the cracking pressure. On
the other hand, when swimming hard against the flow/current, you want the breathing
resistance & cracking pressure low.
Poor performance can lead to Co2 build up in your lungs and body. Co2 worsens nitrogen
narcosis, heightens oxygen toxicity, is contributory to DCI and gives a headache, just to
mention a few. High work of breathing actually increases gas consumption.
In order to get a high performing 2nd stage, it ideally needs to be “balanced” (I
recommend reading the section later on balancing of 2nd stages). 2nd stages, such as the
Scubapro G250 or Apeks TX50, where the cracking pressure is adjustable are of the “airtube”
design and are “balanced”. These two 2nd stages have an extremely low WOB and
have been extensively field tested over he last 8 or so years. The more recent Scubapro
G500 and G600’s may have slightly better WOB but they have both been subject to
product recalls (as do many other brands) and the fronts do not unscrew easily. They also
have fewer metal parts, which might reduce their cold water suitability.
Poseidon 2nd stages are “upstream” (see later section) and if the LP seat or spring fails
they fail closed – this is shear stupidity when it comes to 2nd stages. There popularity
among die-hards harks back to the days when they were a relatively good performer, alas,
the rest of the world has overtaken them with higher performing & more reliable
regulators.
It is also important that you are able to unscrew the front of the 2nd stage off, should
debris get trapped in either the diaphragm or exhaust valve (mushroom valve). 2nd stages
such as the Mares do not allow one to do this, nor is their breathing resistance adjustable.


The back-up second stage

You do not want a very high performance, sensitive regulator that is not in your mouth
because it will be more likely to freeflow.
You therefore want a simple “unbalanced” 2nd stage for the back up. Because it is
unbalanced you won't get into that positive feedback loop whereby the air gushing out
assists in opening the valve, and so the freeflow continues. When descending a shot line
in a current (or diving in any current for that matter), the water flowing over the 2nd stage
can trigger a reduction in pressure in the 2nd stage thus opening the valve causing a
freeflow. The cracking pressure for the back-up should therefore be higher than your
primary.
When considering all the contenders in the market, there aren’t actually that many that
are unbalanced, have the simple so-called “classic downstream” design, are compact and
have a front which you can unscrew.
The Scubapro R380 does meet these criteria and being compact goes under the chin well
without getting in the way. It has been extensively field-tested. It sells for around £80.
The R380, G250, TX50 and TX40 all run off the same Intermediate Pressure (between
9.0 to 9.6 Bar). The Mark 20 and Apeks 1st stages also operate in this range (but can be
detuned – see later). They are therefore interchangeable and so you can have an R380 off
of an Apeks 1st stage for example.

Summary Recommendation

The two systems that seem to fulfil all the above are therefore as follows:
1) Apeks DS4 1st stage with TX50 primary 2nd stage and Scubapro R380 back-up,
or;
2) Scubapro Mark 20 1st stage with G250 primary 2nd stage and Scubapro R380
back-up

Preventing Freeflows

Freeflows are the most likely regulator problem an inexperienced diver will encounter.
They result from a combination of bad technique, regulator set-up and regulator choice.
Fortunately there are some easy steps to avoid them:
1) ALWAYS pass a regulator to someone else with the mouth-piece facing DOWN.
2) Avoid repeated purging and breathing from regulator whilst either the 1st stage or
2nd stage is in the air (air temperature is usually lower than water).
3) Test the regulator once early on in the kitting up process and then leave it until
you are submerged.
4) Lower the Intermediate Pressure (IP) to 8 Bar (120 psi). This makes the 2nd stage
slightly less sensitive but will ensure that the force that the spring in the 2nd stage
is working against is less and so the valve is closed more easily. This is certainly
recommended for the backup regulator on the left post if using a twin-set.
5) Buy a regulator that is cold water protected. This might be the Thermal Insulation
System (TIS) that Scubapro uses (cover parts with Teflon to prevent ice crystals
forming), or better still, totally sealing the 1st stage off from the water. Note that
if the 1st stage is fully sealed but the 2nd stage is set to be too sensitive, or the user
keeps purging the 2nd stage before use, the regulator can still freeflow from the 2nd
stage.
6) Keep your regulator serviced but check it out in the pool before using it in cold
water.
7) Avoid taking a breath at the same time as either inflating your suit or stab
jacket/wing (this causes less gas to rush from the 1st stage - as this gas expands it
cools).
Explanation for 1) above: the difference in the water pressure from the diaphragm to the
top of the mouthpiece (despite only being about 2cm to 3cm apart) is sufficient to open
the valve.
So, if you pass a regulator with the mouth piece up, the pressure will be greater at the
diaphragm than at the mouth piece and the valve will easily open as it is being assisted by
the water pressure - possibly leading to a free-flow.
Whereas, if you pass a regulator with the mouth piece down, the pressure will be less at
the diaphragm than the mouth piece and the valve will not open so easily because it is
working against this pressure and thus less likely to free-flow.

Submersible Pressure Gauge (SPG) vs Console

When buying the regulator you will need to buy a contents gauge (Submersible Pressure
Gauge - SPG). Most divers around the world use one of those large consoles that contain
the SPG, a compass & perhaps a computer or depth gauge as well. Whilst this seems a
good idea superficially (keep all those handy things in one place), it does have some
serious drawbacks:
1) They are necessarily large and get in the way and drag along the bottom or catch
on wrecks. How often have you seen a console get dragged along or clonk
things? Diving in silty overhead environments with such consoles stirs up silt.
2) The computer is better suited to being on the wrist where it can easily be read
whilst reeling in a DSMB on the ascent for example. The face & contacts of a
computer are reasonable delicate and could do without being regularly clonked!
3) The rubber boot of the console covers the connection between the HP hose and
the actual SPG. This has three distinct disadvantages :–
· Firstly, the rubber prevents grit, dirt and saltwater being properly washed off
when the console is cleaned. Even a good soak in warm water fails to get rid of
all this salt and grit as an inspection under the boot will bear testament. The little
swivel pin that sits in the joint between the HP hose and SPG, has two small Orings
at either end, this will wear down faster if not cleaned properly as grit acts
as grinding surface. With no rubber console it is easy to thoroughly clean.
· Secondly, should a small leak occur in this area, it would not be immediately
obvious from exactly where it is coming. It takes time for the small bubbles to
find their way out of the console and during this time you are descending deeper.
With no rubber console any leaks are immediately visible and it is clear to see
where they are coming from.
· Thirdly, should there be a more dramatic leak from the HP hose whilst on the
boat/shore it is very easy to get access to the joint with a spanner when there is no
rubber console and so the problem can very often be fixed there & then without
missing the dive. With the rubber console in place this job takes much longer and
may be impossible with cold hands.

What sort of SPG do I need then?

All you need is the SPG itself, the compass is better on the wrist or stowed in a pocket
until needed. The depth gauge is part of your computer and should also be wrist-mounted.
The SPG to try & get is the UWATEC "Master Diver Pressure Gauge" shown in website
below.
http://www.uwatec.com/english/framem04.htm
To quote website:
"The Master Diver is also anti-magnetic with a chrome-plated, solid brass case, highly
luminous dial face and a scratch resistant, chemically hardened, mineral glass lens. The
spiral bourdon tube measurement system is accurate within +/-5 bar from 0 - 300 bar.
Also available in 5000 psi."
Note that the "Uwatec Submersible Pressure Gauge" (one below on the website) has a
plastic face. Plastic is not as good as on deep dives as they flex & make the needle stick.
Now you won't be diving to a 100m for a while but the glass face doesn't scratch like
plastic and it is clearer to read. Furthermore, a brass case resists the water pressure at all
depths better and so the gauge tends to be more accurate than the plastic cased SPG’s.
Unfortunately, the above SPG is now very hard to get so you must look for alternatives.
Try to find one with clear numbering, a brass case and, if possible, a mineral glass face.
The HP that you normally see in shops is in the region of 36 inches long. This is
excessive as can be seen from all those holiday brochure photos, where it dangles down
too far. Ideally the HP hose should be 24 inches long and clipped off to the left near the
left hip using a large stainless steel piston clip. Here the SPG & HP hose is streamlined,
it won’t dangle and it is protected. Practice is needed so that you can quickly unclip it
when needed. The piston clip should be held by a cable-tie and O-ring which provides a
quick break-away if needed or should the HP hose accidentally get caught (will prevent
excessive strain on HP hose).

BACKGROUND

The task of the regulator 1st stage is to deliver a constant Intermediate Pressure (IP) above
ambient pressure regardless of depth and regardless of tank pressure (in the case a
balanced 1st stage). In a non-balanced 1st stage the IP will either drop (as with
“downstream” designs) or increase (as with “upstream” designs) as tank pressure drops.
In an “upstream” valve the seat (rubber/plastic surface that forms the seal) mechanism is
upstream of the orifice that it is closing (can apply to both HP seat in 1st stage and LP seat
in “2nd stage). If the valve fails it will generally fail closed.
In a “downstream” valve the seat (rubber/plastic surface that forms the seal) mechanism
is downstream of the orifice that it is closing. If the valve fails it will generally fail open.

There are broadly two types of 1st stage mechanism:

Piston first stages

Here the water pressure and air pressure act on a piston that transmits the pressure to
open & close the valve. If the piston is orientated perpendicular to the incoming airflow
of the tank, then the tank pressure has little bearing on the force on the piston – this is
how a piston 1st stage is “balanced”. Pistons allow a large volume of air to be delivered
and are simple and robust in design.
Because the piston has to be exposed directly to the water, you will always find little
holes in the 1st stage allowing the water to act on the piston. These holes are the telltale
sign that the 1st stage is of the piston type. Because this chamber is exposed to water, for
diving in very cold water, the 1st stage has to be cold water protected in some way. For
pistons this is achieved by either filling this space with silicone grease or by covering the
moving parts with a non-stick compound to prevent ice crystals building up. Scubapro
call this latter system TIS and use Teflon to coat the parts (as in the Mark 20).
Scubapro have specialised in the design of piston 1st stages since the early 1960’s and
have patented many of their clever design features. As a result, other manufacturers of
piston regulators have struggled to achieve the same performance with the piston design.
It will therefore come as no surprise to learn that the pinnacle of piston 1st stage design is
the Scubapro Mark 20. It definitely has a long pedigree.
Piston regulators are almost without exception “downstream” in design and so, unless
they are “balanced”, the IP drops as tank pressure drops (when the tank pressure is high it
has a tendency to assist opening the valve and so it takes a higher pressure in the LP
chamber to close the valve to overcome this. When the tank pressure is low the spring
closing the valve has an easier job as the pressure of the gas it is opposing has dropped
and so the valve closes at a lower IP – easier to understand with a diagram!).
More importantly, because they are “downstream” in design, if the high pressure O-ring
fails, the valve will be forced open and so HP air is allowed into the LP chamber and into
your hoses and 2nd stage. This can cause a LP hose to rupture (they are designed for 10
bar not 200 bar!).
The disadvantage of the piston design is that for very cold water, or polluted water, it is
nice to completely “environmentally seal” the 1st stage thereby allowing no water to the
internals. A diaphragm design 1st stage can do this, a piston cannot.

Diaphragm 1st stage

Here the HP valve seat is pushed forwards or backwards to close or open the valve via a
small rod connected to a flexible diaphragm. This means that there is no need to have
holes in the 1st stage and so these valves can be completely sealed making them ideal for
polluted water or very cold water. All diaphragm 1st stages are “upstream” in design and
so they fail closed.
Like the piston they can be “unbalanced” or “balanced”. Unlike the piston 1st stage, the
diaphragm 1st stage is balanced by allowing air to both sides of the HP seat. The IP of an
unbalanced diaphragm will gradually increase as tank pressure drops (at high tank
pressures the air assists in closing the valve, as the tank pressure drops the valve is held
open longer and the IP creeps up). Note that this is opposite to piston 1st stages.
With diaphragm 1st stages you are looking for simplicity and regulators like the Apeks
range, tend to have a static orifice and a moving seat (in theory you can have a moving
orifice and a static seat and both types are common). The Apeks is robust in design and
has some neat but simple solutions, such as the way in which they are balanced. They are
also very easy to dismantle and adjusting the IP is a piece of cake. Apeks service kits are
also cheaper than many other brands, yet their reliability & performance is probably the
best of the diaphragms.
The above diagram shows an Apeks DST 1st stage (with swivel turret & A-clamp
unfortunately!)
Note that the air is allowed on both sides of the HP valve in the above diagram, so tank
pressure has no bearing on Intermediate Pressure.

Common 1st stage Problems

Most 1st stage problems relate to a “creeping” IP that causes the 2nd stage to eventually
start dribbling bubbles. This is caused by the HP seat not quite seating properly and so
HP air can leak into the LP chamber. The IP thus creeps up until it is too much for the 2nd
stage LP seat to hold back and so a stream of bubbles results.
Apeks have a “forgiving” seat, that I, or any member of the email list, have never heard
of leaking, other brands such as Poseidon have notoriously poor HP seats and commonly
suffer from creep. The Poseidons I had from 1993 to 1995 crept on 3 separate occasions
even with annual servicing.

“Balanced” vs “Unbalanced”

To get high performance out of a regulator, the 2nd stage has to be sensitive. That means
the spring pressure that closes the valve (pushes low pressure seat onto a crown/orifice)
has to be weak or assisted.
Balancing in the 2nd stage is whereby the pressure of air coming from the 1st stage
(around 9.0 to 9.4 Bar) is used to assist in opening the 2nd stage valve. Air BOTH sides
of the actual LP seat (where the seal is formed) is at this intermediate pressure and so the
spring only has to be strong enough to reliable close the valve (because the gas on the
downstream side of the LP seat is assisting with closing the valve). The spring can be
therefore be weak. Because the spring is weak the inhalation effort is small, thus high
performance. The diagram below of a TX50 2ns stage will aid explanation; Apeks call it
“pneumatically balanced”.


With an unbalanced 2nd stage, the spring has to be stronger as it does not have the
assistance of the 9 Bar of air behind it. The spring has to be strong enough to close the
valve against the interstage/intermediate pressure without the assistance of this gas
pressure behind it. This stronger spring means that performance is poorer.
Balanced is therefore desirable for your primary regulator (the one in your mouth) as it is
higher performance due to the sensitivity of a weaker spring. This is the case with the
G250 or TX50. The TX40 is also balanced but you cannot adjust the spring pressure as
you can with the TX50 or G250.
The balanced type will more likely stay in free-flow should one occur. This is because the
spring will be stronger on an unbalanced 2nd stage (unless you swap out the normal
spring on a balanced 2nd stage for a stronger one) than a balanced 2nd stage.

Advice on DIN fittings and A-Clamps.

Before outlining all the benefits of DIN fittings, I would like to dispel some myths:

Myth number 1: “If you buy DIN fitting regulators you won’t be able to use them
abroad”.
I have dived using DIN fitted regulators since 1989 in the following Countries without
EVER being unable to use my regulators (UK, Bahamas, Barbados, Australia, Egypt,
Jordan, Maldives, Spain and the USA). People I know have had no problems in many
others.
The reason is that the vast majority of cylinders manufactured since the mid 1980’s have
an insert in the pillar valve that can easily be unscrewed using a hexagonal alum key so
that the DIN fitting can be screwed in. This takes about 5 seconds. In the couple of
instances where this has not been possible (e.g. Maldives), I have simply used a yoke
adapter (A-Clamp) that simply screws onto my DIN fitting. Also a 5-second job. The
point is that, DIN is very quickly adapted to an A-Clamp but an A-Clamp not so easily
adapted to a DIN (but can be done for about £30 – 40 by a dive shop).
In the UK (where I do most of my diving) I have my cylinders set up permanently for
DIN.

Myth number 2: “DIN fittings are hard to undo”.
This was the case with some Poseidon regulators (until you learnt the knack) but is not
the case with other brands of regulator (Scubapro, Spiro, Apeks, Oceanic, Sherwood,
Mares etc).

Myth number 3: “DIN fittings are more expensive”.
This is simply not the case. The price of a DIN and A-Clamp regulator are the same
bought from new.

Myth number 4: “DIN fittings are only for “tekkies” and they offer no advantages to
the recreational sports diver”.

After reading the various benefits that follow ask yourself this again:
1) The first advantage that a DIN fitting has over an A-Clamp is that it is a more 
secure and positive connection. If the first stage or pillar valve is knocked 
(against wreck/cave/on boat) the connection is much less likely to fail. If an AClamp 
is knocked with reasonable force the seal can be broken between the 
regulator 1st stage and the cylinder pillar valve.
Most experienced divers would have seen at least one occasion where, on 
pressurising the regulator, a hiss was heard as gas escaped out of the tank between 
the O-ring and regulator 1st stage when using an A-Clamp. 
This is usually put right on the boat/shore, but how much confidence does this 
give you about the strength/integrity of the seal? About the A-Clamp - “It might 
simply take a few goes to get it to seal right”. What sort of confidence does this 
give you!! 
2) The O-ring on a DIN fitting is trapped and cannot burst out. Similar comments 
as 1) above apply. Again, many an experienced diver has seen the O-ring burst 
out the side of an A-Clamp. 
3) For the above reasons DIN fittings can be rated to 300 Bar, A-Clamps can only 
rated to 232 Bar. What does this tell you? 
4) The O-ring on a DIN fitting is part of the regulator not part of the tank. It 
therefore gets looked after better and is kept out of the sun and salt water. Sun & 
salt water cause O-rings to harden, crack and thus form a less good seal. Whilst
on your Red Sea live-aboard, you may check the O-ring on the tank each time you 
select a new tank, but what is the betting that you will still use an O-ring that
“looks OK” but is actually past its best. Is your buddy as thorough? This is a 
major failure point and not fun with a single tank! 
5) The DIN fitting is more compact and does not have a knob at the back. The
knob at the back of an A-Clamp is a great place for line to entangle. The worst 
place to be entangled is behind you. With a single tank configuration the pillar 
valve is hard to reach, never mind untangle line from. 
When you consider the above points together you have to ask the question: “What are the
benefits of an A-Clamp?” because there are certainly some very serious disadvantages.
So much so that some training agencies ban A-Clamps on back mounted cylinders whilst
in any overhead environment (i.e. wreck, cavern or cave). Frankly, I can’t think of any
advantages to using an A-Clamp and would be interested in hearing any from other
people.




27 Ağustos 2012 Pazartesi

Adjusting the backplate/harness by GUE Instructor Cody Gardner (inactive) and Peter Steinhoff



It's important to have the harness properly adjusted. It doesn't have to be super tight but it shouldn't be sloppy either. This is a guideline that will help you get it right.

If you are tall like me, (6'5", 1.95m) you may need to wear the backplate slightly lower than in the pictures.
When you do the adjustments try to wear something of similar thickness to your underwear or wetsuit.
Adjustment checklist:
  • Make sure the harness is properly weaved.
  • Adjust the length of the shoulder straps.
  • Adjust the height of the shoulder D-rings.
  • Check that it's evenly adjusted.
  • Adjust the waist strap.
  • Adjust the left D-ring.
  • Adjust the length of the crotch strap.
  • Adjust the back D-ring.
1. Is the harness properly weaved?
Before we start, make sure you have the harness properly weaved. It should be a one-piece harness and it must be weaved like this to work.
2. The length of the shoulder straps.
Adjust the harness so that you can easily reach back and touch the upper part of the plate. The top of the plate should be an inch or so below your prominent vertebra (the one that sticks out). Don't put on the crotch strap or waist belt just yet.
3. Placement of the shoulder D-rings.
Extend your arms and close your eyes. Make sure your thumbs touch the D-rings when you bring your arms in.

Make sure the D-rings aren't too low - they will restrict your range of motion otherwise.

4. Make sure that the right and left side are the same.
Double-check that you got the same shoulder strap length on both sides and that the D-rings are placed in the same spot. Adjust if necessary.
5. Adjust the waist strap.
The waist strap shouldn't be too tight and it should never restrict your breathing. Make sure the buckle is on your right side. You can place it all the way back to hold the canister light in place but most people use a second buckle for that.
Weave the buckle like this:


6. Adjust the left D-ring.
Align it with the center of your body.
7. Adjust the crotch strap.
The crotch strap should be fairly loose. Pull on it and make it an inch (25mm) longer than what it takes to reach the waist strap.



8. Adjust the back D-ring.
Sometimes you need to clip things to your back D-ring. Put it as high as possible but not under your tanks.

Tips and tricks
If you intend to scooter I recommend fixating your crotch strap with bolts or by sewing when you are satisfied with the adjustments. Several people have had the crotch strap come undone on serious dives. 

The Swedish Dumpvalve Modification



Make the lower pulldump easier to use by replacing the original
slippery string with a piece of thick caveline.
If you have a ball attached to line - cut it off.
It's not necessary and it can get stuck between stages
making it impossible to inflate the wings.


This is nice even if you don't use gloves!



1. Unscrew the dumpvalve located on the lower left side of your wings.



2. Cut of the string and remove the rubber seal (it's glued on).



3. Take a piece of caveline 2.8mm / #36
Force it through the hole in the small plate (you may have to drill it).
Make a knot and burn it so that it fits inside.
It's important that it doesn't stick up.
It may take a couple of tries to get it right...



4. Remove the original glue with alcohol and
glue it back with drysuit glue or Aquaseal.



5. Use a drill to make the hole bigger in the dumpvalve (3.8mm).
It's important that the line can't get stuck.



6. Use a permanent marker to color the string black.
Assemble the whole thing and make a knot on the line.
The line should stick out approximately 50mm (2 inches).



7. Make sure that it works and that it dumps on overpressure.
Your done!

Happy Diving!!!


Peter Steinhoff 2002

Backup regulator


Why a backup reg?
Normally we breath from our primary regulator, our longhose. During decompression we use one of our deco bottles and when diving stage bottles we breath from them. When the longhose is not used it is always clipped of with an attached boltsnap to our right chest D-ring.
If we have a problem we donate the only regulator we KNOW is working - the one we are breathing. That way we also know that we give away something that is safe to breath at that depth - important when you use multiple gases.
After donating our regulator we need something else to breath - our backup regulator. Since our backup is what we are going to use in an emergency we need to find it fast and we need to be sure that it is going to be there. Let's see how we can do that.
Rigging

The backup second stage hangs around our neck like a necklace. The necklace is made of elastic bungee, aka shock cord or surgical tubing. Surgical tubing is smoother but will deteriorate and dry rot after a couple of years. Bungee however will hold for many years and can be found in most hardware stores or marine stores. If you want it in black you may have to lock around though.
Make the loop the length that you can just reach the regulator with your mouth while wearing it. That way it's going hang quite close to you but not so close that you can't look down while diving.

The cord or surgical tubing is put under the same tie wrap as the mouthpiece on the second stage. If you use bungee then make a knot when you have adjusted it so it can't be pulled through. With surgical tubing that is not necessary.
Getting caught
Let's say you get something wrapped around your backup regulator and you keep swimming without noticing. If your backup reg was not securly attached it would be pulled out and if you needed it it would not hang around your neck anymore.
Some people use a loop that is put around the mouthpiece. As you can understand from above that is not a good idea. I actually used to have it rigged like that when I started tech diving because that was how I was taught. After having had the backup coming undone twice so that I could not find it when I needed it I stopped using the loop.

With the bungee secured under the tie wrap the bungee will stretch it is impossible to swim hard enough to pull it off. If you have any doubt I suggest you try and pull it off on land so you realize how much force is needed.
Picking a suitable second stage
Since the backup will hang upside down it will be prone to freeflow. Actually most second stages are suppose to be adjusted when serviced so that they freeflow in this position. To solve that problem you have three options:
  • Have your second stage detuned when you service it
  • Use an unbalanced "low performance" second stage like Scubapro R190.
  • Use an high performance second stage with cracking pressure adjustment
Option number three is what I prefer. Now I can detune the second stage underwater and if I need to breath it for an extended amount of time I can tune it up again.
In the pictures above the cracking pressure adjustment is the metal knob to the left (Apeks TX50). The following second stages currently in production (2006) have this adjustment; Apeks TX50/100/200, Apeks ATX50/100/200, Apeks XTX50/100/200, Scubapro G250, Scubapro S600.
Finer points
Look here for details about proper hose length and how to route the hose. Apeks and some other manufacturers put hose protectors near the second stage. Cut them off as they will only stop the hose from doing a nice soft bend.
When you decide on the proper length for the bungee don't forget that wearing a hood will make it shorter.
If you like something fun to do, you can practice getting the backup reg in your mouth without using your hands :)
Summary
With this setup we know where our backup is and we are going to be 100% sure that it is going to be there when we need it. What more can we possible ask for?
Happy diving!





(C) 2002-2006 DIR-diver.com Peter Steinhoff

Reg configuration doubles


How?
This is how we configure our regs on a set of doubles:


Right post (as you wear them):

  • Longhose
  • Wing inflator

Left post (as you wear them):

  • Pressure gauge (far right in pic)
  • Backup reg (next to pressure gauge)
  • Optionally drysuit (shallow diving)

Why?
The one thing that decides where the rest must go is the longhose.
When we share gas we donate our longhose. The hose is a longhose because we have to be able to share gas with the reciever swimming in front and the donator behind him. If we do this for instance in a cave or other tight spot we have the possibility of rolling our valves against the roof of the cave. In this case the left post will roll off and the gas will be shut off but the right post will only roll on so it will stay on. Because the right post can't roll off and create more problems in a serious situation we have the long hose on our right post.
Since the long hose is on the right post we need to have our backup reg, which hangs in a bungee cord around our neck on the left post. Otherwise we would not have any redundancy which is the purpose of two regs and a double tank in the first place. Read more about when to use doubles and single tanks here .
The wing goes on the right post because of similar reasons why we put the longhose there. If we pass a tight spot and roll off the post with the wing inflator we don't want to find this out by sinking into the silt unable to inflate. This should however not really happen since standard procedure is to always check your valves when there is a possibility that the valves have touched the ceiling. Another reason, which is my favorite, is when you dive in cold water and your inflator mechanism freezes in the open position you can just dump your gas with your left hand while shutting down the post with your right. It's very effective and I've seen this done for real on several occations.
Since we have our wing on the right post we put our drysuit on the left, unless we are using a separate drysuit bottle. Actually using a separate bottle is neccessary when having a helium based breathing gas in your doubles and personally I prefer to use a drysuit bottle all the time. Then I can also use argon which is better due to it's lower thermal conductivity.
The last thing is the pressure gauge which we put on the left post. The reason for that is simply because it's easier to have it there as it wont be in the way of the longhose when we have to donate that. Another reason is when you are scootering you are using your right hand to scooter so you can unlip your pressure gauge and look at it without stopping or slowing down.
Finer points
As you can see in the pictures I use Apeks DS4 first stages which are good reliable regs. Apeks together with Scubapro is probably what you see most tech DIR guys use.
I angle the DS4s to take the strain off the HP hose going to your pressure gauge and the longhose. How much angle needed depends on your tanks and valves. In the pictures they are rigged on a set of double 12 liter tanks which are small doubles compared to a set of double 18s or PST 104s.
Also notice on the right post that I use the back LP port to run the longhose. That gives the longhose a natural tendency to stay behind the wing.
On some wings, like the circular Evolve from Halcyon, you might have to route the longhose OVER the wing instead of behind it - if you do use the other port. The reason one might have to go over the wing instead of behind it is because the longhose won't stay behind the wing which actually depends on how far your light canister extends down. I always run it behind the wing and never had a problem.
On the left post the drysuit hose sticks out a bit. It's not a problem in real life but I still prefer to use that port for drysuit hoses and other stuff (like the blow gun I attach when I teach) and keep the backup reg on the other LP port.

On the picture above notice how the backup reg is run under the inflator hose. And also that I tuck the wing in under the HP hose because when I wear the rig everything will be pressed up against the cylinders. Now those hoses can lay nice and have smooth bends.
Hose lengths
As short as possible but with no decrease in functionality! OK, how much did that help you? :)
The long hose needs to be 7ft, 2.10m. For taller people like myself (195cm/6'5") you may need to add a few inches to that. Shorter people may want to have a shorter longhose but should be very careful with this as they may need to share gas with a longer person swimming in front of them.
The backup reg needs to long enough so you can look to your left in the water. That is usually around 24" but depends on what first stages you have and how big/small your are. A custom hose length may be neccessary. If the hose is too long it will drop down over you right arm and usually be in the way of your right chest d-ring.
The wing inflator hose needs to go from the right post straight to the corrugated hose and run on the side closest to you. A 24" hose here is also usually fine.
The drysuit hose is run from the first stage down, under your left armpit, under the harness and to the inlet valve. Too short is a pain in the ass. The hose that comes with the drysuit is usually fine. Think it is a 36" hose but try with the one you have and see if it fits. If you use an argon bottle you need a shorter hose.
The HP hose for the pressure gauge needs to be long enough so you can operate it easily. Usually 24" is perfect but sometimes you may need slightly longer or shorter. Many people have tendency to use a too short hose here in their excitment to make everything is slick as possible so be aware of that. I use a 25" hose.
When measuring hoses most people don't know how to do that. Staying consistant with what is used in the hydraulic and pneumatic industry means that you measure from sealing surface to sealing surface on the assembled hose. So the threads are not measured on the barb and the length of the hose is longer than what the manufacturer cuts the hose itself when they assemble it.
But this doesn't matter much as the hoses from different sources have different lengths even if they are supposedly the same. Also length differences between different batches from the same manufacturer can occur. If you mail order make sure you can return the hose if it's really wrong. I usually buy mine in the dive shop so I can try it myself. Same thing with boltsnaps. Some are good and some are really bad but if you can try them first you can just get the good ones and leave the rest to everybody else.
Summary
This how we configure our regs on the doubles. Everybody is expected to have it the same way and with the proper hose lengths.
Most common mistakes for those preparing to take tech or cave training is using a too long hose for the backup and a too long HP hose unless they know it suppose to be shorter.
Have fun!





(C) 2002-2006 DIR-diver.com Peter Steinhoff

Reg configuration stages & decobottles


 I use Apeks and in the examples below you'll see DS4 and DST first stages with Tx50 seconds.

Fully rigged deco bottle
Here we have a DS4 first stage with a Tx50 second stage rigged on an 40 cuft deco bottle. Notice that the 40" hose is routed to the left of the handle. That makes it easy to deploy and stow the reg on the bottle.
The 21 on the side is the maximum depth (MOD) for the bottle, 21 meter. So there is probably 50% nitrox or 50/25 trimix in there. There is also another 21 on the other side of the bottle so you can see the depth no matter how you hold the bottle.
As you can see I also have the second stage placed high. If you carry many bottles it's usually better to have it lower on the bottle since it has a tendency to be quite busy around your left d-ring otherwise.
DS4 first stage
If we look closer at the reg we can see how the SPG is bent back on a short HP hose. It's held in place with some cave line. On a DS4 it is best to put the SPG on the left so it is protected by the valve and the first stage.
You can also get a glimpse of the analysis tape on the right side. That is where you want to put it so you can view under water if you like to double check. The large MOD is what we use as our primary identification of the bottle.
DST first stage
This is a picture of a DST first stage an a small aluminum 30 bottle (perfect for oxygen in the ocean). Here we have to put the SPG on the right because it is a swivel reg. Anyway it is still protected since this first stage is larger than the DS4.
With the swivel first stage you should use a regular 36" octopus length hose. You don't have to of course but with a 40" hose you don't need the swivel and could have used a DS4. The DS4 first stage is by the way what I recommend.
Pressure gauges
Normally on our doubles we use heavy duty brass gauges with mineral glass. On stages and deco bottles your looking for something small and light instead. I have used Suunto SM26 without problems but I know Scubapro makes a small one that is good as well as Agir and others.
Summary
This how we configure our regs on the stages. If you use another first stage you have to be creative. Try to run the hose on the left side though.
Have fun!




(C) 2002-2006 DIR-diver.com Peter Steinhoff